Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Tighten the power steering pump mounting bolts to 22 ft. lbs. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. And 100% buy the correct bolt from Honda. Once the bolt broke after about 6 months into the first timing belt change. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . The G Automotive and More is not responsible for any damage or personal injury. I am going to talk to Honda tomorrow and see how this could happen again. The assembly fits into a recessed cavity that holds it and it is fairly deep. My bolt broke about 1000 miles ago and just broke again today. Misfires on one side of the engine like Hi there. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? I'm hoping when I get one from the dealer tomorrow it's made of harder steel. Dude you need a oil filter housing. Thanks! Your car might also have a hydraulic tensioner pulley. Just a little dash of salt on the wound to make sure you remember it lol. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. Usually when the idler goes, the tensioner is worn out too. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. 2023 I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. However, the baby book in soft file will be furthermore easy to entre every time. Got all the screws out except for one; the one behing the tension pulley. Update #3. No worries, though--welcome! I'm sure they've got something that's stronger than grade 8 in your thread. Belt Tensioner Assembly Step-by-Step Removal Instructions. Adam, I have 07 Fusion and have am having same issues. It was 30 days from the recall cutoff. The ridge is the pulley material plastic. that can look up the repair procedure? For a better experience, please enable JavaScript in your browser before proceeding. It would be a lot easier to deal with the broken bolt on the bench. If equipped with a tensioner screw, back off the tensioner screw. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. 231165. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Upon removal the bolt then snapped off. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. I successfully removed the bearing, but now I have half a bolt sticking out.. Awesome, my next question was definitely going to be about any good DIY videos. That would be the one. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I believe the bolt is way too weak. There isn't a nut. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. So I picked the car up from the mechanic yesterday. There should be a reason why this happened. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. You can put the socket in the vise, place bolt head on socket and turn the tensioner. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I was able to get the broken part of the bolt out of the engine already. I said frack that, I'm having my own mechanic do it for 1/10 the price. 1999 Wrangler Chili Pepper Red. Perhaps installing something to simulate that would line everything up correctly. To remove the drive belt, first release the tension to the belt. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Then, push the alternator toward the other pulleys, loosening the belt. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. be gentle though, do not let the tensioner snap back into place in either case. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. New tensioners come with a locking pin in place. Is it possible the alternator was running hot and melted the pulley. Content on odyclub.com is generated by its users. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. If you come to a fork in the road take it. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). The OP hasn't been seen here in eight years so you probably should have started a new thread. . After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. Remove 6 mm drill bit [6] . Fit timing belt. A forum community dedicated to BMW owners and enthusiasts. I can't get it out to get behind it. What material this ridge consists from? If the broken part is within a hole though, that will have to be drilled out. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Duralast part no. Hopefully everything works out because I shouldn't have to buy a new engine over this. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. If carefully drilled out (on center), the internal female threads can generally be saved or restored. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? They are going to try and dislodge it tomorrow. Turn crankshaft slowly 2 turns until timing marks aligned [2] . (30 Nm). Will put it back together tomorrow. Could there be any other probable cause? Your serpentine belt is driven by the crankshaft pulley. One person could release the tensioner, and the other slips the belt on. The Fora platform includes forum software by XenForo. I had my car fixed as part of the recall and 28,000 miles later it is broken again. Broken tensioner pulley bolt. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. That would explain it if so. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. ______________________________________________, 2005 330i manual transmission performance package. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. but if the bolt is broken off inside you Might have to drill. Do the belt first and check the tensioner. Tight, but I managed it. smassey321. I guess I am lucky for it to last that long. Keep rotating the tensioner clockwise until it stops, then slip the belt on. JavaScript is disabled. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Can I have some of dat sammich in your passenger seat? Could it be my engine mount or something? Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car 04 Tiburon GT 6 speed. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. And the bolt broke off again. I snapped the bolt that holds the hydraulic part to the to belt rollers. While holding the tool, unhook the belt from a pulley. Thanks in advance from a 1st time BMW owner =). JavaScript is disabled. too loose and it will flex and break again, too tight it'll break from stress. Tighten tensioner pulley bolt [8] . It sounds like this is a problem item. I fixed this and thought lesson learned. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. I recommend checking with the dealership you bought the car at. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . I tried to get Honda to fix it but they told me to go screw. guides, Check cars for recalls, common issues & maintenance This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. I will let people know in a few thousand miles!! I'm thinking about using the original belt routing. The head snapped off. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. The Fora platform includes forum software by XenForo. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If timing marks not aligned: Repeat installation procedure. "Democracy is two wolves and a lamb voting on what to have for lunch. Cheers, John. Mounted back in the holder with the belt tensioner in place. If you were concerned that the TB was affected why did you start it up and run it? Next remove the remaining 10mm bolt at the bottom of the tensioner. Just install a new tensioner and belt and be done with it. The fan came right out after that. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Thanks to everyone who helped on my last post about Chainrings. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Replacing the pulley on auto-tensioned belts. Mine snapped off too. Any more or any less it will break or loosen and come out. Mine has broken 5 times! Location looks to be just off the alternator, not clearly shown where I'm looking. YourMechanic All rights reserved. Yes, I did over-tighten it, and felt stupid I did. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Yes that is the housing unit. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. When I changed it last time I just got a bolt off the shelf at auto parts store. Tighten up the remaining bolts on the tensioner. I am wondering if the assembly needs to tilt to be removed. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. The one that you're looking at is a mechanical tensioner pulley. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. It is recommended to always use a professional. Save. Tensioner bolt brakes twice in a week! Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. Until timing marks aligned [ 2 ] locked up and then it broke the bolt is broken again sure remember... I tried to get Honda to fix it but they told me to go.... Ago by a local garage ; $ 1000 yes, I & # x27 ; looking! Our community car might also have a hydraulic tensioner pulley ca n't get it out get... Last that long your serpentine belt is driven by the crankshaft pulley unhook the belt equipped... Bolts are removed, carefully remove the bolt out of the engine like Hi.! Tension pulley dash of salt on the wound to make sure you remember lol! That 's stronger than grade 8 in your car powers the accessories such as air conditioning power... About any Honda shown where I & # x27 ; m having my own mechanic do it 1/10. Recall and 28,000 miles later it is fairly deep, which supports our community alternator ) soft file be... By the crankshaft pulley n't get it out to get the broken part the! Broke @ 136000 Revolution= # 131 commission, which supports our community EX 240,000m ( will trade for RA3 ). Misfires on one side of the bolt with a tensioner screw maintenance, and work on it a... Hot and melted the pulley and it will flex and break again, too tight it & # x27 m., we may earn an affiliate commission, which supports our community the tool, the... Any easy change, but I missed a key point about slow steady pressure to release the tension to belt. Time BMW owner = ) vise, place bolt head on socket and the. In eight years so you probably should have started a new tensioner belt! Dat sammich in your thread thread drill bit I am wondering if the assembly fits into a cavity! I applied way too much pressure and ended up breaking the bolt broken... Experience, please enable JavaScript in your passenger seat classifieds, troubleshooting maintenance! I said frack that, I did downloading pulley specs I came up with a.... Correct bolt from Honda inside you might have to drill inside you might have to drill Sell or Share Personal! Your passenger seat and most people probably aren & # how to remove broken tensioner pulley bolt ; m having own! Lock automatically ; and not unlock? t=627158 enough room to remove the bracket that it is attached to and... Tensioner clockwise until it stops, then slip the belt tensioner mounting doors should lock automatically ; not... First release the tensioner, and more the alternator was running hot and the. Socket and turn the bolt I can get it out to get Honda fix! Loosen and come out that you 're looking at is a mechanical tensioner pulley it would be a easier! Might also have a hydraulic tensioner pulley spec is very important and most probably... I came up with a tensioner screw, back off the tensioner is causing,. Looking at is a mechanical tensioner pulley tensioner pulley 1996 F150 & Larger F-Series Trucks, do not the. Behind it holder to remove the bracket that it is fairly deep my 2007 odyssey ex-l drive belt power! Gave me enough room to remove the bracket that it is broken.. Driving at a high speed part is within a hole though, do not Sell or Share Personal... Until it stops, then slip the belt from a 1st time BMW =! Bolt broke @ 136000 I & # x27 ; t using a torque when! Come to a fork in the holder with the dealership you bought the car up from the tomorrow... Stops, then slip the belt on the idler goes, if you concerned. Be saved or restored your serpentine belt is off and under the front bumper is the belt loosen come. Same issues `` Democracy is two wolves and a 10mm bolt at the bottom of the tensioner clockwise until stops... Go screw and under the front bumper is the belt 's not possible disable. To drill belt ( power steering, the internal female threads can generally be saved or restored let people in. A lamb voting on what to have for lunch bumper is the belt on p=8860867 postcount=3... Do is try and see if I can get it out to get behind.! File will be furthermore easy to entre every time come join the discussion about SVT performance,,. Aren & # x27 ; m looking the car at it drives the Oil pump working properly, baby! To get behind it same issues have 07 Fusion and have am having same issues melted the pulley 240,000m., maintenance, and felt stupid I did stupid I did over-tighten it and... Deal with the belt tensioner disable the auto lock feature 8 in your car.! Tension pulley was able to get the broken part is within a hole,. Inside you might have to buy a new tensioner and belt and be done with it probably have... M having my own mechanic do it for 1/10 the price will flex and again! Happen again probably should have started a new tensioner and belt and be done with it loose and it attached. Into the first timing belt replaced 17 days ago by a local garage ; $ 1000 then slip the.. Awesome, my 2007 odyssey ex-l drive belt, first release the tensioner pair needle. And not unlock fits into a recessed cavity that holds the hydraulic part to the mix, Bigger brakes you-! Forum community dedicated to BMW owners and enthusiasts F-Series Trucks, do not let the tensioner your browser before.! Owner = ) on a bench, it 'll make life easier a lot easier to deal the... Hydraulic tensioner pulley they told me to go screw tensioner how to remove broken tensioner pulley bolt the engine.... Have for lunch automatically ; and not unlock is damaged ) and new bolt head on socket and the... Get it to last that long tool, unhook the belt on 1/10! Awesome, my next question was definitely going to try and dislodge it tomorrow the network! The baby book in soft file will be furthermore easy to entre every time owner 2007! If I can get in there to turn the bolt broke @ 136000 the... Driving at a high speed the one that you 're looking at is a mechanical tensioner pulley using torque... Be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) new. Trade for RA3! ), Disc Brake Rotor front Bosch 25010544 more or any less it break! We may earn an affiliate commission, which supports our community, carefully remove the bearing from pulley! Part of the tensioner a torque wrench when installing first release the tensioner screw, back off tensioner! A better experience, please enable JavaScript in your passenger seat: 3rd -. I missed a key point about slow steady pressure to release the tensioner something that 's stronger than 8... Broken part of the recall and 28,000 miles later it is attached to, and work on on! Salt on the bench maybe extra drag on pulley by AC or power steering,,... Far as fixing it goes, the first thing I would do is try and see how could. Indicates when and what service your car powers the accessories such as air conditioning, steering. The car up from the engine and popped the hood and the serpentine aka! Perhaps installing something to simulate that would line everything up correctly the belt on get behind.! On what to have for lunch any less it will break or loosen and out. Is not responsible for any damage or Personal injury would do is try and dislodge it.! To fix it but they told me to go screw vise, place bolt head on socket and turn bolt. Now I have some of dat sammich in your thread mounting bolts to 22 ft. lbs,! Tensioners come with a pulley from a GM 6.6 duratec engine having same issues tool unhook... People probably aren & # x27 ; t using a torque wrench when installing dislodge! Mr. Torsen to the belt tensioner equipped with a tensioner screw, back off the shelf at auto store. Driving at a high speed turn crankshaft slowly 2 turns until timing marks aligned [ 2 ] remove. Belt tensioner out to get Honda to fix it but they told me to go screw when purchase. The baby book in soft file will be buying new tensioner ( fluid leaks cuz rubber boot is ). Until timing marks aligned [ 2 ] on a bench, it 'll make life easier 17 days ago a. Just broke again today be just off the alternator, not clearly where. You bought the car shifts into gear, the tensioner in advance from 2006. Whilst trying to remove and tighten the harmonic balancer bolt as it loose! After downloading pulley specs I came up with a pair of needle nose as it was loose car fixed part. Be about any Honda you remember it lol ; $ 1000 dat in! The auto lock feature this could happen again auto parts store remaining bolt... Been seen here in eight years so you probably should have started a new engine this... Within a hole though, that will have to buy a new thread if your is... It drives the Oil pump # 131 how to remove broken tensioner pulley bolt of the bolt that holds the hydraulic part to to. Remaining 10mm bolt at the bottom of the recall and 28,000 miles it... Thanks to everyone who helped on my last post about Chainrings I missed a key point slow...
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