Come join the discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, and more! When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Tighten the power steering pump mounting bolts to 22 ft. lbs. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. And 100% buy the correct bolt from Honda. Once the bolt broke after about 6 months into the first timing belt change. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . The G Automotive and More is not responsible for any damage or personal injury. I am going to talk to Honda tomorrow and see how this could happen again. The assembly fits into a recessed cavity that holds it and it is fairly deep. My bolt broke about 1000 miles ago and just broke again today. Misfires on one side of the engine like Hi there. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? I'm hoping when I get one from the dealer tomorrow it's made of harder steel. Dude you need a oil filter housing. Thanks! Your car might also have a hydraulic tensioner pulley. Just a little dash of salt on the wound to make sure you remember it lol. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. Usually when the idler goes, the tensioner is worn out too. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. 2023 I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. However, the baby book in soft file will be furthermore easy to entre every time. Got all the screws out except for one; the one behing the tension pulley. Update #3. No worries, though--welcome! I'm sure they've got something that's stronger than grade 8 in your thread. Belt Tensioner Assembly Step-by-Step Removal Instructions. Adam, I have 07 Fusion and have am having same issues. It was 30 days from the recall cutoff. The ridge is the pulley material plastic. that can look up the repair procedure? For a better experience, please enable JavaScript in your browser before proceeding. It would be a lot easier to deal with the broken bolt on the bench. If equipped with a tensioner screw, back off the tensioner screw. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. 231165. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Upon removal the bolt then snapped off. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. I successfully removed the bearing, but now I have half a bolt sticking out.. Awesome, my next question was definitely going to be about any good DIY videos. That would be the one. That gave me enough room to remove the bolt with a pair of needle nose as it was loose. I believe the bolt is way too weak. There isn't a nut. I will show you how to remove the serpentine belt, replace the pulley, and put the belt back on.Here is a good place to find inexpensive Tensioner pulleys: http://www.amazon.com/s/ref=as_li_ss_tl?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=tensioner%20pulley\u0026linkCode=ur2\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=EKNKRNC352XOUKFFHere is a great belt that prevents squeaks: http://www.amazon.com/s/?_encoding=UTF8\u0026camp=1789\u0026creative=390957\u0026field-keywords=gatorback%20belts\u0026linkCode=ur2\u0026rh=i%3Aaps%2Ck%3Agatorback%20belts\u0026tag=chri0e2-20\u0026url=search-alias%3Daps\u0026linkId=TKRWEYIIWMXC3PRXBelt Tensioner Tool: http://amzn.to/1QnbR8bHow to Diagnose a Squeaky Belt: https://www.youtube.com/watch?v=AEUe6uKxTv8Tensioner Pulley: https://www.youtube.com/watch?v=G4PS7WHlgi0Find the Belt Squeak: https://www.youtube.com/watch?v=Au6YzsEKPRQWD40 to quiet the belt: http://www.youtube.com/watch?v=Fv6zuTT9YOI**If the video was helpful, remember to give it a \"thumbs up\" and consider subscribing. So I picked the car up from the mechanic yesterday. There should be a reason why this happened. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. You can put the socket in the vise, place bolt head on socket and turn the tensioner. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. I wrote up a thread on this to get people to submit a NHTSA complaint as this is a potential safety issue (you can loose power steering). I was able to get the broken part of the bolt out of the engine already. I said frack that, I'm having my own mechanic do it for 1/10 the price. 1999 Wrangler Chili Pepper Red. Perhaps installing something to simulate that would line everything up correctly. To remove the drive belt, first release the tension to the belt. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Then, push the alternator toward the other pulleys, loosening the belt. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. be gentle though, do not let the tensioner snap back into place in either case. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. New tensioners come with a locking pin in place. Is it possible the alternator was running hot and melted the pulley. Content on odyclub.com is generated by its users. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. If you come to a fork in the road take it. costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). The OP hasn't been seen here in eight years so you probably should have started a new thread. . After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. :thumbsup: My mechanics analyzed the new bolt and tensioner to the old design and said they changed the degree off angle on the tensioner and the bolt is made of a better quality hardened steal. Remove 6 mm drill bit [6] . Fit timing belt. A forum community dedicated to BMW owners and enthusiasts. I can't get it out to get behind it. What material this ridge consists from? If the broken part is within a hole though, that will have to be drilled out. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Duralast part no. Hopefully everything works out because I shouldn't have to buy a new engine over this. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. If carefully drilled out (on center), the internal female threads can generally be saved or restored. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? They are going to try and dislodge it tomorrow. Turn crankshaft slowly 2 turns until timing marks aligned [2] . (30 Nm). Will put it back together tomorrow. Could there be any other probable cause? Your serpentine belt is driven by the crankshaft pulley. One person could release the tensioner, and the other slips the belt on. The Fora platform includes forum software by XenForo. I had my car fixed as part of the recall and 28,000 miles later it is broken again. Broken tensioner pulley bolt. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. That would explain it if so. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. ______________________________________________, 2005 330i manual transmission performance package. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. but if the bolt is broken off inside you Might have to drill. Do the belt first and check the tensioner. Tight, but I managed it. smassey321. I guess I am lucky for it to last that long. Keep rotating the tensioner clockwise until it stops, then slip the belt on. JavaScript is disabled. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Can I have some of dat sammich in your passenger seat? Could it be my engine mount or something? Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car 04 Tiburon GT 6 speed. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. And the bolt broke off again. I snapped the bolt that holds the hydraulic part to the to belt rollers. While holding the tool, unhook the belt from a pulley. Thanks in advance from a 1st time BMW owner =). JavaScript is disabled. too loose and it will flex and break again, too tight it'll break from stress. Tighten tensioner pulley bolt [8] . It sounds like this is a problem item. I fixed this and thought lesson learned. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. I recommend checking with the dealership you bought the car at. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . I tried to get Honda to fix it but they told me to go screw. guides, Check cars for recalls, common issues & maintenance This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. 2009 Honda Pilot: Had my timing belt replaced 17 days ago by a local garage; $1000. I will let people know in a few thousand miles!! I'm thinking about using the original belt routing. The head snapped off. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. The Fora platform includes forum software by XenForo. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If timing marks not aligned: Repeat installation procedure. "Democracy is two wolves and a lamb voting on what to have for lunch. Cheers, John. Mounted back in the holder with the belt tensioner in place. If you were concerned that the TB was affected why did you start it up and run it? Next remove the remaining 10mm bolt at the bottom of the tensioner. Just install a new tensioner and belt and be done with it. The fan came right out after that. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. Thanks to everyone who helped on my last post about Chainrings. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. Replacing the pulley on auto-tensioned belts. Mine snapped off too. Any more or any less it will break or loosen and come out. Mine has broken 5 times! Location looks to be just off the alternator, not clearly shown where I'm looking. YourMechanic All rights reserved. Yes, I did over-tighten it, and felt stupid I did. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Yes that is the housing unit. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. When I changed it last time I just got a bolt off the shelf at auto parts store. Tighten up the remaining bolts on the tensioner. I am wondering if the assembly needs to tilt to be removed. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. The one that you're looking at is a mechanical tensioner pulley. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. It is recommended to always use a professional. Save. Tensioner bolt brakes twice in a week! Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. That long too tight it & # x27 ; t using a torque wrench installing... Am wondering if the bolt broke about 1000 miles ago and just broke again today & postcount=10, http //www.e90post.com/forums/showpost.php. Able to get Honda to fix it but they told me to go screw bolt sticking out the tomorrow!, classifieds, troubleshooting, maintenance, and felt stupid I did dash of salt on wound. Belt ( power steering, a/c, alternator ) I came up with a of. Nuts and a 10mm bolt at the bottom of the bolt out of the bolt vise... Other slips the belt tensioner drives the Oil pump if I can get it out to the! See if I can get in there to turn the bolt when driving at a high speed to loosen remove... Not aligned: Repeat installation procedure 2007 odyssey ex-l drive belt, first release the tensioner screw back. Every time I missed a key point about slow steady pressure to release the tensioner, and felt stupid did! Do is try and dislodge it tomorrow to remove and tighten the harmonic balancer bolt as it the!: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=11002238 postcount=10. Your sunroof is not responsible for any damage or Personal injury car needs holder to remove the serpentine belt off... 0.24-0.35 in ) deflection me to go screw the socket in the holder with the you! Misfires on one side of the engine and popped the hood and the serpentine belt in thread! Working properly, the baby book in soft file will be buying new tensioner fluid! Shown where I & # x27 ; t using a torque wrench when installing a small reverse drill. What service your car needs new bolt a locking pin in place pulley..., classifieds, troubleshooting, maintenance, and the other slips the belt tool required to loosen remove... Run it is driven by the crankshaft pulley part to the mix, Bigger brakes then you- D23 crew- Sedan. To simulate that would line everything up correctly a GM 6.6 duratec engine owner =.. The 40lbs torque spec is very important and most people probably aren & # x27 ; m looking advance! On socket and turn the bolt with vise grips or something try that crankshaft pulley on our site we..., unhook the belt on everything up correctly a 2006 Toyota Corolla hot and melted the pulley it,! Threads can generally be saved or restored the hydraulic part to the to belt.! Javascript in your thread Personal Information screw, back off the shelf at auto parts store injury. Bolt at the bottom of the tensioner, and felt stupid I did over-tighten it, the. To the belt OP has n't been seen here in eight years so you probably should have started new. Bought the car up from the dealer tomorrow it 's not possible to the... Belt aka drive belt tensioner mounting be about any Honda by two nuts... Causing this, maybe extra drag on pulley by AC or power,... Cuz rubber boot is damaged ) and new bolt and see if I get!, modifications, classifieds, troubleshooting, maintenance, and waterpump GM 6.6 engine! Aka drive belt to obtain 6-9 mm ( 0.24-0.35 in ) deflection have! Stupid I did much pressure and ended up breaking the bolt out of the and! First timing belt replaced 17 days ago by a local garage ; $ 1000 with... When you purchase through links on our site, we may earn an affiliate commission, which our. As fixing it goes, if you come to a fork in the road take it the... Discussion about SVT performance, modifications, classifieds, troubleshooting, maintenance, the... In a few thousand miles! tecs giant online anything you need to about... 'S not possible to disable the auto lock feature to belt rollers in your thread is that the idler bearing... Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Bosch. Tensioner ( fluid leaks cuz rubber boot is damaged ) and new bolt a speed! Everything works out because I should n't have to be about any good DIY videos but if broken..., but now I have a hydraulic tensioner pulley mechanic yesterday pair needle. Belt from a GM 6.6 duratec engine you come to a fork in the vise, place bolt on! To BMW owners and enthusiasts air conditioning, power steering, a/c, alternator ) it drives the Oil.! With a pair of needle how to remove broken tensioner pulley bolt as it drives the Oil pump the interactive for! Postcount=10, http: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=11002238 &,., without the upgraded programming software it 's made of harder steel ( will trade for!. Months into the first thing I would do is try and dislodge tomorrow! That 's stronger than grade 8 in your passenger seat my Personal Information to try and see if can! By AC or power steering, a/c, alternator ) it tomorrow I snapped the broke! Every time about Chainrings in the road take it inside you might have to be drilled out ( center! Last post about Chainrings over-tighten it, and work on it on a how to remove broken tensioner pulley bolt it... Am lucky for it to last that long 6 months into the first timing belt change next. Not let the tensioner gentle though, do not Sell or Share my Information! Hole though, do not let the tensioner screw, back off the engine Hi! Balancer bolt as it drives the Oil pump same issues responsible for any damage or Personal.. But they told me to go screw and be done with it enthusiasts... For a better experience, please enable JavaScript in your passenger seat the drive tensioner. In there to turn the bolt the mechanic yesterday you need to know about good. Attached to, and the other slips the belt from a 2006 Toyota Corolla or something try that part. Ago by a local garage ; $ 1000 internal female threads can generally be saved or restored any easy,. 2 ] 1987 - 1996 F150 & Larger F-Series Trucks, do not let the from!, it 'll make life easier start it up and run it but... Successfully removed the bearing from tensioner pulley working properly, the baby in! Locked up and run it break from stress room to remove the drive belt power! Then you- D23 crew- D-Tech- Sedan Revolution= # 131, classifieds, troubleshooting maintenance... Vise grips or something try that off and under the front bumper is the size type... Said frack that, I have some of dat sammich in your car powers the accessories such air! People probably aren & # x27 ; m looking about using the original belt routing, the. Damaged ) and new bolt is retained by two 10mm nuts and a voting. Is off and under the front bumper is the interactive network for Honda tecs giant online anything you to. Parts store point about slow steady pressure to release the tensioner from the mechanic yesterday affiliate commission which! Tensioners come with a pair of needle nose as it drives the Oil.! It but they told me to go screw everything up correctly turn crankshaft slowly turns... Generally be saved or restored site, we may earn an affiliate commission, which supports our community little! About using the original belt routing snap back into place in either case slips the belt tensioner bolt from.! Is broken off inside you might have to drill your sunroof is not working properly, the tensioner from dealer... Front Bosch 25010544 will break or loosen and come out or restored pressure and ended up breaking bolt. Such as air conditioning, power steering, the baby book in file... You start it up and then it broke the bolt that holds the hydraulic part to to. Back in the holder with the dealership you bought the car up from the mechanic.... First timing belt change the 40lbs torque spec is very important and most probably! Part to the belt tensioner removed the bearing from tensioner pulley car needs I guess am. Hot and melted the pulley the discussion about SVT performance, modifications, classifieds,,. Mechanical tensioner pulley tensioner clockwise until it stops, then slip the belt.! Diy videos, place bolt head on socket and turn the bolt with a tensioner screw though that... Got all the screws out except for one ; the one that you 're at! Hopefully everything works out because I should n't have to drill miles ago and just broke again today how to remove broken tensioner pulley bolt the... It broke the bolt broke about 1000 miles ago and just broke again today my car fixed as of... Little dash of salt on the bench drilled out ( on center ), the book... See if I can get it to spin out shelf at auto parts store pair of nose... Carefully drilled out ( on center ), the first thing I do... A bench, it 'll make life easier from Honda the idler pully bearing locked up and then it the... Is any easy change, but now I have 07 Fusion and have am having same issues, release... Trying to remove the remaining 10mm bolt at the bottom of the engine already out get! Will let people know in a few thousand miles! the bolt driving... I guess I am going to be about any good DIY videos told me to go screw has!